Ought to you end up visiting a hospital, you’ll almost definitely be within the firm of plastic materials provided by Pacur. Positioned in Oshkosh, Wisconsin, Pacur is an ISO 9001 licensed customized sheet extruder specializing within the extrusion of sunshine and heavy gauge polyester, copolyester, and polypropylene resins for a wide range of functions. The corporate is a market- main provider of specialty plastic supplies for the medical gadget business.
Since implementing Plex ERP in 2021, Pacur has witnessed spectacular enhancements to their operations – these enhancements have allowed them to constantly innovate their manufacturing. In recognition of their ingenuity, Pacur is that this 12 months’s 2024 Plex Innovator Impression Award winner.
Pacur
Based in 1979, Pacur initially began with their single Wisconsin-based facility. Within the years that handed, the corporate grew and their operations have since expanded to incorporate a further firm, Carolex, that’s based mostly in Longué, France. The flexibility to scale globally isn’t any mere coincidence, however as a substitute a testomony to the corporate’s progress-forward enterprise practices. Understanding the product is usually utilized in a extremely impactful setting, the corporate prides themselves on guaranteeing they ship the best high quality to their clients. That is exemplified by the fabric used of their plastics—varied polyester and copolyester resins and homopolymer and copolymer polypropylenes. Environment friendly, these resins supply readability, minimal environmental influence, and they’re FDA permitted for meals and medical packaging.
Cloud-Based mostly Name for Change
Recognizing a necessity for operational and enterprise enhancements, the Pacur staff began their seek for a brand new ERP system in 2021. Hoping to maneuver away from a system that required on-site connectivity, a cloud-based answer grew to become the precedence. Pacur additionally centered on two extra capabilities – scheduling software program and a complete high quality monitoring and administration system. One of many outcomes they hoped to see by making this transformation was the flexibility to beat challenges with monitoring in-process high quality. Issues have been typically caught after the actual fact and handbook errors resulted in undesirable waste. Pacur desired an answer that was not solely intuitive but additionally automated. The corporate knew that operation from a single supply of fact would assist their ISO certification compliance and them to extra simply meet business requirements.
An Modern Plex Partnership
Since efficiently implementing—which included individualized worker coaching to make sure go-live readiness—Pacur has skilled spectacular enhancements. From breaking down info silos, to rising entry to real-time information, and to digitizing handbook, paper-based processes, the plastics firm wasted no time reaping the advantages of their new system.
3 years have handed since its implementation and Pacur has kicked off extra Plex initiatives. With continued assist from Platinum Accomplice, Management+M Options, the Pacur staff has been capable of refine their manufacturing processes and creatively innovate.
Let’s have a look at Pacur’s outcomes and up to date improvements with Plex:
- Improved On-Time, In-Full (OTIF) by 125%. Previous to Plex, OTIF was 40%. Since implementing, OTIF has elevated to 90%.
- Decreased month-to-month close-of-books from 3 weeks to five days
- Lowered bill processing from 2 weeks to 1 day
- Elevated visibility and readability into demand, permitting Pacur to appreciate that they may scale back prices and enhance effectivity by buying a splitting line. Relatively than introducing a further extrusion line, they enlarged their rolls and now break up them to dimension. This has elevated the capability of the extrusion strains at a a lot decrease price.
- Strengthened sustainability efforts by recycling and reprocessing traceable buyer waste. By using Plex’s traceability options, Pacur grinds the returned waste after which makes use of it as a partial supply materials for restricted merchandise with out the concern of contamination.
Plex ERP empowered Pacur to establish areas of enchancment inside their present manufacturing infrastructure. As soon as recognized, Pacur creatively approached fixing these challenges – due to this innovation, the plastic provider has been capable of enhance buyer supply and improve manufacturing capability in each a financially and sustainably accountable method.
The 2024 Innovator Impression Award
Relatively than migrate to a brand new sensible manufacturing platform and proceed enterprise as traditional, Pacur selected to leverage their new expertise for thrilling enchancment. Innovation has been key in Pacur’s success, permitting them to method a manufacturing capability and buyer demand concern with larger ease. Innovation has additionally led Pacur to their excellent OTIF improve. Congratulations to Pacur for being chosen because the 2024 Innovator Impression Award Winner! Innovation happens throughout your complete Plex buyer base. Learn success story right here and study methods different corporations use Plex to reimagine their operations.
