Whereas there are numerous components that affect your operations, one of the crucial vital is time. There are solely so many hours within the day – time finally limits what your operations obtain from quarter to quarter and 12 months over 12 months.
Total tools effectiveness (OEE) is the important thing metric that measures the effectivity of your manufacturing course of. Right here’s what it’s best to learn about components that is likely to be dragging down your OEE and what you are able to do to take motion.
Understanding OEE
To enhance your OEE, first you need to perceive what it’s and which components affect it most. OEE measures three vital elements of any manufacturing operations:
- Availability – Your precise runtime vs. deliberate manufacturing time.
- Efficiency – How shut you’re operating to your ideally suited cycle time.
- High quality – The share of manufacturing that passes high quality requirements.
Every of those components contributes to your OEE and your general productiveness. Earlier than the rest, it’s essential have the instruments to measure and monitor these metrics – creating baselines and constantly evaluating efficiency in opposition to them.
One of many largest challenges you’ll face is pinpointing precisely the place your losses are coming from amongst these key metrics. An efficient manufacturing execution system (MES) can present the analytics to hint these losses and the insights you want for corrective motion.
The Price of Downtime in Manufacturing
Downtime is a transparent risk to your OEE. Each time manufacturing halts, your operations incur overhead bills with out creating any worth. Not solely that, however downtime tends to cascade from course of to course of, impacting OEE at each step of manufacturing, each downstream and upstream.
Within the worst-case situation, downtime ends in missed manufacturing targets and delayed supply to clients. You’ll be able to face direct losses resulting from contract phrases and finally lose clients altogether, so your group’s popularity can be on the road.
Leveraging Automation to Improve OEE
Fortunately, there are some easy steps you possibly can take to cut back downtime and enhance high quality enchancment – particularly when you’ve got the suitable instruments for the job. Automation addresses vital challenges throughout a number of areas of your operations to deal with OEE as an entire.
First, automated information seize is an absolute should in trendy manufacturing. So as to react rapidly, your group wants entry to real-time plant flooring insights. Automated seize additionally minimizes the danger of human error and lets your group give attention to extra invaluable duties.
Automation performs a key function throughout each step of manufacturing, together with setup. MES Automation and Orchestration with Plex supplies the direct machine connectivity essential to each gather information and management complicated processes. By driving setup digitally, your group ensures the suitable temperature, velocity, stress, and different parameters are set for the job at hand.
Actual-Time Information for Proactive Operational Management
Plex Manufacturing Execution System (MES) not solely supplies your group with the perfect instruments to react to altering conditions on the plant flooring, it additionally permits a proactive method. Proactive operational management lets your group really maximize OEE all through each stage of manufacturing.
Complete dashboards present real-time visibility into OEE and different key metrics. Your group can monitor each facet of manufacturing with a fowl’s-eye view and the aptitude to zoom in on finer particulars as wanted for planning, changes, upkeep, and optimization. From there, they will make knowledgeable selections and take the best motion to spice up efficiency.
Maximize Your Manufacturing OEE With Plex
Profiting from your obtainable time and assets requires selecting the best instruments for the job, and the Plex Good Manufacturing Platform is the right resolution – bringing collectively your MES, ERP, and different techniques to offer your group the very best basis to deal with OEE.
After all, you really want to know you’re making the suitable selection when selecting the software program that can drive your OEE. Obtain our free Good Manufacturing Purchaser’s Information immediately to seek out the perfect resolution to your operations.
